SUP23T laser head cutting cleaning and welding system instruction

1. 1 Operating environment and parameters

This manual covers the general description of the basic

installation, factory setting, operation, use and maintenance services of the handheld welding, cleaning and cutting head

products of SUP series 23T.

SUP 23T Handheld welding, cleaning, cutting head is a new super great launched an application in the handheld welding, cleaning, cutting field of single motor scanning swing welding head --

here in after referred to as SUP 23T. The product covers the handheld laser head and the self-developed control system, and sets multiple

safety alarms and active safety power failure and light break Settings. It is developed on the basis of the SUP 20T handheld laser head which has been mass produced by our company. Compared with the

previous generation, it is further improved in insulation, stability, maintenance and other aspects, and has the characteristics of more

compact, lighter and more reliable.

The product can be adapted to various brands of fiber lasers, optimized the optical and water cooling design so that the laser head can work steadily for a long time at 3000W, switch the cleaning mode up to 120mm cleaning surface.

 

product features:

● Basic features of the product : self-developed control system and structural design, adapt to various welding requirements within

3000W, set multiple safety alarms and state indicator lights,

abnormal state instantaneous response. The net weight of 750k is flexible and easy to use.

● The whole machine is more stable : all parameters can be seen, monitor the state of the whole machine in real time, avoid

problems in advance, facilitate troubleshooting and

troubleshooting, and ensure the stable operation of the hand-held welding head.

● Subversion structure design : the main structure integrated design and processing, greatly reduce the failure rate, and

facilitate the later maintenance.

● Controlled parameters and high repeatability. Stable nozzle pressure and lens state, as long as the laser power is stable, the process parameters must be repeated, save the adjustment time, improve the work efficiency.

As shown in Table 1. 1, the operating environment requirements and

main parameters of SUP 23T:

Table 1.1 Operating environment requirements and

main parameters of SUP 23T

Input voltage (V)	220V ± 10% AC 50/60Hz
Installation environment	Flat, no vibration and impact
Working environment temperature : (℃)	10~40
Working environment humidity is (%)	＜70
cooling-down method	hydrocooling
Applicable wavelength	1064nm (±10nm )
Applicable power	≤3000W
alignment	D 16*4.5/F 60
focus	D 20*4.5/F 150
reflex	30x 14xT 2
Protection mirror specifications	D 18*T 2
Maximum support air pressure	15B ar
Focus of vertical adjustment range	± 10mm
Scan width-weld	(Standard) 0~6mm   0 8mm
Scan Width-Wash	F 150-0~30mm
	F 400-0~70mm
	F 800-0~120mm
The net weight of the gun	0 75kg

(1) Ensure reliable grounding before power supply.

(2) The laser output head is connected with the hand-held laser head through QBH, please carefully check the laser output head to

prevent dust or other pollution. Please use special lens paper when cleaning the laser output head.

(3) If the equipment is not used according to the method

specified in the manual, it may be in an abnormal working state and cause damage.

(4) When replacing the protective mirror, please ensure good protection.

(5) Please note : for the first time, when the red light can not come out of the copper mouth, be sure not to shine.

(6) State indication : gun body [state indicator] is ①, red flashing indicates the alarm of -- water cooler

Laser alarm, air pressure alarm, no light at this time.②, The red

light indicates that the -- protection mirror over temperature alarm, the motor driver over temperature alarm, at this time the equipment is in an abnormal state can force light, should be

stopped for inspection.

(7) Summary of the system password : set the page password [123456]. Authorization page password ①, ground lock stabilization

[FF FFFFAA 300], 300 is for the time.②, Temperature alarm is turned off [FFFFFFCC 000].③, LOGO hide [FFFFFF 11000], LOGO display [FFFFFF 11001]

(the standard version has no LOGO).④, 485 address modification

[FFFFFFDD 000] ~ [FFFFFFDD 247] (the default is 009).⑤ CRC check high and low bytes to modify [FFFFFFEE 111] large end mode, [FFFFFFEE 222] small end mode.

2. Installation and connection

 

				power supply voltage
	4	GN D	To refer to	A-V connected to the 24V switch power supply
	5	+24V	import	A + V connected to the 24V switching power supply
LCD	1	G	To refer to	Power to
	2	R	transmi tting termina l	Data direction : the controller LCD screen
	3	T	receivi ng termina l	Data direction : the LCD screen controller
	4	V	output	Provide 24V power supply for the LCD screen
Signal interface # 1	1	GN D	To refer to	Signal ground
	2	Air pressure alarm signal	import	The setting page can set the polarity of the alarm signal and the low level alarm when not in use

	3	GN D	To refer to	Signal ground
	4	Water-cooler alarm signal	import	The setting page can set the polarity of the alarm signal and the low level alarm when not in use
	5	Safety ground lock reference place	Isolati on	When connecting the metal clip, the system does not make the judgment, and the foot is suspended
	6	wire feed	p r
	7	Welding head light switch 1	import	Seven-core-black line (marked light switch 1)
	8	Welding head light switch 2	import	Seven-core-brown line (marked light switch 2)
Signal interface 2	1	Temperature measurement: 1 / status indication	import	Seven-core line-yellow line (upper standard temperature measurement 1 / status indicator) With the seven core line-green line (upper standard GND) after the GND formation circuit
	2	Temperature measurement 2	import	Seven-core line-red line (upper standard temperature measurement 2) is connected with GND with the seven-core line- white wire (superscript GND) The posterior loop is formed
	3	Protection Gas Valve-	To refer to	Signal ground (reference ground of 2 / 4 feet)
	4	Protective gas valve +	output	Air valve opening: output 24V ; Valve shutdown : no output.

 

	5	wire feed-	output	Two core wire-brown wire (standard wire-)
	6	wire feed +	output	Two-core wire-blue wire (standard wire +)
Signal interface # 3	1	Laser abnormal signal	import	Laser device alarm signal
	2	The laser enables light	output	The enabling signal of the laser device
	3	24V output	output	24V output, power directly output 24V voltage.
	4	GN D	To refer to	Reference (foot 1 / 2 / 3 / 5)
	5	The 0~10V simulation quantity	output	Analog amount of the connected laser, DA +
	6	RF- (PWM-)	output	Laser pulse-width- modulated signal-
	7	RF + (PWM +)	output	Laser pulse width modulation signal +